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    Solar related you need to know before you buy…!

    2022/9/3      view:
    Basic key words:
    Note:  Electricity / Solar systems / Battery systems output or production is measured in units (kWh).

    Wh = Watt hour   – the unit in which power is measured like water is measured in liters.   Units consumed on your electrical bill are shown  in kwh.  

    1000 Wh ( watt hours )   =    1 kWh ( kilowatt hour )   /  1 unit

    kWp = kilowatt Peak   – maximum demand or peak load, this refers to electricity consumed when all items in house are on at once.    This is not how many kW you used in and hour but the peak for that moment when all the items are on at once.


    Ah = Amp Hour   – battery available autonomy over a certain period of hours, we calculate it back to kWh to size your systems backup time for night use.

    Lead Acid bateries:   100Ah x 48v battery = 4 800Wh x 50% D.O.D ( Depth of discharge ) = 2 400 Wh capability or 2.4kWh (units).

     Lithium bateries:       100Ah x 48v battery = 4 800Wh x 90% D.O.D ( Depth of discharge ) = 4 320 Wh capability or 4.32kWh (units).

    PV= Photovoltaic panels – panels which form part of a solar PV system, the Pv solar panels create DC energy from sunlight.


    DC = Direct current – Electrical current mostly found in batteries / Pv panels.   DC current is inverted to AC current for use in homes or businesses, both can be calculated in wh / kWh.


    AC = Alternating current – Electrical current mostly found in home appliances or AC electric motors.    AC current is used in homes or businesses and are the units you pay for in kWh.


    TAKE NOTE WHEN COMPANIES QUOTE THE FOLLOWING:


    System Capacity:  The kWh (units) requirements to run your home and the kWh output of the Pv array need to balance.  If your home use 30kWh (units) of power a day then the solar Pv array power output must match the 30kWh needed even in winter time when irradiation is low.


    PV Panels:  Canadian, Peimar, Longi, Risen, Jinko, Trina, Photon, SD, Solar world & Renesola are trusted brands in South Africa.  Don’t buy no name brands as their output aren’t guaranteed.
    16 x 350Watt Pv panels = 5.6kWp Pv array    x   5 hours irradiation (not sun hours)   =  28kWh production capacity a day.  Radiation levels differ in each area in South Africa, refer to irradiation chart for more detail.   Winter irradiation may be as low as 3 hours and summer may be as high as 6 hours.


     Batteries:   This is where most customers are scammed.   
    It’s very important to know that   “long life”   or    “deep cycle”   AGM & GEL batteries do not last for 10 years if cycled daily, instead they will last only 800-1500 cycles depending on the depth of discharge.    1000 cycles / 365 days a year = 2.7 years life expectancy.      


    2V Tubular Lead acid cells will last for 6-10 years because of their 2500-3500 cycle capability.


    Lithium will last more than 10 years because of their 4000-6000 cycle capability.  


    There is a huge difference between life expectancy and life cycles.   Make sure you acquire the correct battery specifications for the right job.   There is no such thing as a 10-year warranty on AMG, GEL or Tubular batteries.   a 10-year designed life on a GEL battery must not be seen as a 10 year guarantee. Lithium however comes with a 10 year warrantee.


    Each battery has a cycle chart supplied by the manufacturer with the depth of discharge VS cycle life.   Ask for proof or a spec sheet.   Refer battery chart for more detail


    Product Comparison: warranties & guarantees including sustainability of the supplier.  Can the installer supply you with proof of product warranty?
    Inverters: Ensure every aspect of the units Capabilities.  Not all products can do the same stuff, make sure you understand what you buy and what the limitations are.
    Installation: orientation for winter & summer, DC & AC wiring sizes, breakers etc…  The sun may shine 12 hours a day but Pv panels can only absorb and produce a certain amount of power, make sure you understand the difference and what is sun hours and what irradiation hours are.


    3ELEAD use only cutting-edge technology & provide this along with our expertise to our clients in the industry.   We offer only the most effective inverter systems in the market combined with solar panels and batteries, we strive to deliver the best combination of quality service and backup

    Requirements for a Quotation?

    All electrical power AC or DC is based on kwh (units on your electricity bill).     If your house or business use 30kWh (units) per day, we have to make sure that the system will under normal circumstance produce that 30kWh.   

    Off-grid systems are usually oversized by 20% and will need Eskom or a generator in case of bad weather.

    We don’t need to visit the premises the 1st time, 99% of the electrical connection is standard procedure.    Fitting a PV system on the roof remains a basic installation practice even if its tiles, IBR or corrugated roofing.

    We need your average kWh consumption and based on that we can send you an estimate quote on the type of system you will require.

    It is always a good idea to perform an energy efficiency study before looking into solar power due to cost.   Changing globes and outdoor floodlights and installing timers on geysers and pool pumps can reduce your electrical bill by as much as 50%, it will have the same saving on solar systems costs.

    How do PV panels work?

    PV panels convert solar energy (from sun irradiation) into an electrical DC current and then a solar Inverter converts this to alternating current (AC), which can then be utilized as kW electricity in your home or business.

    This is not thermal heating like solar geysers but irradiation transfer to electrical current for household or business use.

    PV panels work even when it’s overcast.   Clouds do not stop the solar UV rays.   Power production from Photovoltaic Solar panels actually work most efficiently in cooler temperatures.  Completely overcast rainy days will have a huge impact but so will too hot sunny days.

    How many kWh can Pv panels array generate?

    Location: The amount of irradiation per square meter in kWh will depend on where the system is installed.    This may vary in different countries due to the amounts of annual sunshine & depend upon latitude and other environmental items to be taken into account.   The table below gives examples of kWh per square meter generation for 1 kWp of PV panels installed.

    Bloemfontein:   1 kW Pv Array x 5 hours per day = 5 kWh production x 365 days per year = 1 825kWh annually. 

    Sun hours vs 24 hours day cycle – Bloemfontein

    5 – 6 hours effective sun 09:00-15:00 > Daily Load

    18 hours in-effective sun  15:00-09:00  > Nightly load (Batteries)

    How long do Pv panels last ?

    If you keep the panels clean they should last in excess of 30-40 years.    

    The efficiency of solar panel producing power over 25 years will reduce -20% (roughly 0.8% per year)   

    25 years – 20% = 80%       Therefore a new 100watt panel – 20% reduction in life cycle = 80 watt output in year 25.

    System Maintenance:

    PV systems are inherently very low-maintenance;

      Wash the panels every 2-3 months when it’s not hot  ( before sun rise / after sunset ), to remove dust or any other dirt or bird content.
      Clean fans and blow out dust on inverters.
      Off-Grid – Lead Acid batteries – check battery water levels every month and test batteries every 2nd month.   Replace faulty batteries if required.    – Lithium batteries – No maintenance.
    Sizing and Placement of system?

    Pv Systems should be mounted correctly and angled north facing to optimize the amount of sun they receive to maximize efficiency.   Try to prevent shade.   The optimum generation of electricity will depend on how close to north facing the panels are angled and will vary during season changes.    The best average all year round angle for Bloemfontein is 25 – 35 degrees North.

    kWh is on your electricity bill. (units you use )  ( kWh used )

    kWh is the units that you use per month.   To make the right choice you have to know how many average kWh you use in a 24 hour period.   It is best to record 3 mid-winter months as well as a 3 mid-summer months to determine a good average consumption. 

    Total the 6 months kWh and divide it by 6 to get an average per month.   Divide the average month kWh by 30 days to get an average kWh usage per day.    This should be 90% accurate.   If you use 30kWh per day add 20% to the system design to be safe.

    It’s not a matter of how big your house is…   every household differs…

        A house for example consumes 1080 kWh a month, an average of 36 kWh per 24 hour cycle, average use of 1.5kW per hour.
        The next person may use 800 kWh a month, an average of 27 kWh per 24 hour cycle, average use of 1.12kW per hour.
        The following person may use 600 kWh a month, an average of 20 kWh per 24 hour cycle, average use of 0.830kW per hour.
    The solar design differs between these three homes….    These homes are exactly the same in size / in square meter-age but the first house has more equipment on the load than the other two.


    House size does not have the impact on kwh, the home owner himself does.


    To deliver the kWh per 24 hour period you need to install the correct solar equipment in order to meet the kWh requirements you need.    Kwp PV on roof x 5h irradiation a day = kwh production a day.


    Example: Bloemfontein:   6kWp Pv x 5 hours irradiation per day = 30kWh production per day.


    Don’t let someone mislead you with low solar quotes, “bargains”.     This will only result in under performing installations…    

    The kWh you need = The price you pay = KWh production a day.

    Battery / off grid systems   –   You have to know the capacity of the system and you have to stay in the parameters of that system.     Do not overload the system, do not use more kWh per day than what the system is designed for.


    Example:   – Inverter capacity may be 4000W continuous but it all depends on the quantity of PV panels & batteries to support the kWh load that you want to use. The system is designed to produce 40kwh as indicated in a 24 hour day cycle.

    40kwh / 24 hour period = 1.66kw per hour average base load and not 4000Watt continuous.    Do not exceed daily kWh usage of 40kWh and do not exceed average base load of 1.66kw per hour.

    The Inverter may peak at 4000 watt (4kW) for short periods with use of a hairdryer or a kettle but the total energy usage must not exceed 1.66kwh in that specific hour.    If you use more kW per hour average than what it is designed for the system it will have a shortfall and will shut down or transfer back to grid if grid is available.

    Bad weather day’s production can be as low as 25% or lower and if it’s overcast with rain it can have as low as 0% production.    To make the right choice you have to know how many average kWh you use in a 24 hour period.

    Stay with in the parameters that the system is designed for and plan internal load shedding on bad weather days if there is no grid or generator backup.

    Different system voltages… 12v / 24v or 48v ?

    This refers to the input voltage from the battery bank.    The main consideration is that at higher voltages the current is less so that you can use smaller wires between your solar panel array and your battery bank.    Of course, when you decide on a system voltage and want to expand in future, the solar panels, inverter, and battery bank all need to use the same voltage and this is where the problem starts.


    You limit yourself by building a small 12v / 24v system.     This method works but comes at a price when you want to expand.     If you want to start with a few lights for a few hours you need 1 kW / 12v inverter and a few batteries with PV and a charge controller, but…..


    What’s the future goal of your whole system?

    Inverter:   For now you need an inverter – 1kW, 12v – Larger systems operate at 48v, 12v / 24v systems are limited on controller or inverter size, if you start off wrong, how do you correct it?


    Charge controllers are 12v, 20–30 amp Pwm – Large systems need 48v, 60–100 amp MPPT charge controllers, you start wrong how do you correct it?

    PV – Large systems voltage on Pv panels are 36-44vdc to match MPPT charge controller,  you start wrong with 18-24vdc Pv panels due to 12/24v system.       Very important:  Different Pv panel sizes do not match each other in system design, you start wrong how do you correct it?


    Batteries – buying deep cycle 12v 102ah batteries last only 350 cycles +- 1-2 years.    Large systems need 48v, 2v flooded lead-acid battery cells last 10-12 years.    40% more expensive than normal 12v deep cycles but you don’t have to buy it 5-8 times in 10-12 years…
    There are no shortcut answers.   If you want to expand, buy the right inverter, Pv, charge controller and batteries.


    Batteries

    The choice of battery type is not a simple decision with many different factors to take into account but we would always recommend that a comparison is made using the considerations and looking at the total cost over the life cycle of the battery system and not simply choosing the lowest initial cost option which in many cases may be more expensive in the long run.


    The choice of a battery is one of the most critical decisions that needs to be made when designing a grid-backup or enhanced self-consumption “off grid” solar PV system.

    The main types of batteries commonly chosen for solar PV systems are Lead Acid / Lithium-Ion / AGM – with various different specific types like gel / pure lead batteries.

    10 Year storage or float life design is not the actual cycle life of the battery…  If a battery is drained 50% every day how many cycle would it gave over time ?

    50% depth of discharge (D.O.D.) = 1200 cycle / 365 days a year = 3.25 years life time and not 10 years like most Gel batteries spec sheets indicate…

    The table below gives a summary comparison of the key attributes of some of the most used different battery technologies.

    The choice of battery type is ultimately up to the customer but from experience, we like to choose lithium-ion (LiFePO4).
    These are the affordable since 2019 and great value for money.


    What to consider before installing a solar system ?


    Is the location suitable for a PV system installation?

    You will need to make sure that you have space, whether the system is ground mounted or roof mounted.   Remember sky lights, chimneys, and hips on the roof will all determine how many solar panels you can install and they will also have a shade impact.

    Is the roof structurally sound, and will installing PV compromise its structural integrity?

    It goes without saying that solar should never be installed on a roof that is structurally unsound, or if installing solar would make it unsound.     It is also not advised to install on a roof that has asbestos or thatch.

    If in doubt, you should source an expert to survey your roof.

    How suitable is the property in terms of positioning?

    To make the most of the sun in South Africa, it is best to install on roofs that face north.   You can also mount facing north west or north east however this is less effective.    Some roofs have been installed east and west but its not as effective as facing north.

    What is the optimum angle to install on?

    This is measured on a case by case basis, depending on the location.  To be most efficient all year round, solar panels should be mounted at an angle of between 5 – 35 degrees.  Good winter and summer average in 30 degrees.

    Panels should never be installed lying flat.  Dust and other debris can’t wash off with rain if its horizontal / flat.

    Is the installation suitable for self-consumption using batteries or grid back up?

    When it comes to utilizing energy in the most effective way possible, many are looking to battery products, either to supplement their own self-consumption, or as a reliable source of energy in the event of a grid failure.   Any system using a battery source needs to be of a certain size in kWh in order to benefit the user.    Some smaller systems would not be able to support an integrated battery and may fail within an hour or two.

    What’s the legal requirements?

    Any system should not present a problem as long as you don’t feed back to the grid.  Grid-tie feedback is in some areas legal with approved applications.

    Grid-tie with feedback in non-legal areas….   Well to be honest.   This is a nightmare.  Illegally connected systems may be liable to a fine or grid disconnection.    Some areas like Port Elisabeth, Cape Town, Gauteng and Durban as far as we know allow grid tie but the rest do not allow feedback.